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Profile Extrusion

Custom Profile Extrusion.

Continuous thermoplastic profiles up to 9 inches wide — with in-house wire-EDM die tooling and secondary trim, assembly, and decorating.

ISO 9001:2015Made in USAEst. 1992
Custom extruded thermoplastic profiles and trim in multiple colors
Extruded profiles
Overview

Continuous linear profiles.

Extrusion pushes molten plastic through a die to produce a continuous profile of constant cross-section. It's the right process for trim, channels, edging, gaskets, and linear parts.

In-house wire-EDM tooling means precise dies, and profiles can be cut to length, assembled, and decorated to finish the part.

  • Profiles up to 9″ wide. Constant cross-section, any length.
  • In-house wire-EDM tooling. Precise extrusion dies built in-house.
  • Cut to length. Continuous runs, cut to your spec.
  • Secondary finishing. Trim, assembly, and decorating.
How it works

From print to production.

01

Profile design & wire-EDM die

We design the profile and cut the die in-house via wire EDM.

02

Extrusion setup

Tooling and line set up for the profile.

03

Continuous run

Constant cross-section extruded continuously.

04

Cut-to-length / trim

Cut to spec and secondary-trimmed.

05

Assembly & decorating

Assembled and decorated to finish.

Applications

Where it fits.

  • Trim & edging. Linear trim, edge banding, and caps.
  • Channels & tracks. Slides, guides, and tracks.
  • Gaskets & seals. Flexible sealing profiles.
  • Structural profiles. Linear structural and accent parts.
Common materials. Rigid and flexible PVC, ABS, PE, PP, and TPE.
In production

On the floor.

Real parts and tooling, produced through our U.S. manufacturing partner network.

Clear extruded plastic profile used as a shelf-edge label holder
Shelf-edge profile
Extruded plastic tubing and structural profiles
Tubing & trim
FAQ

Common questions.

How wide a profile can you extrude?
Thermoplastic profiles up to 9 inches in width.
Do you make the tooling?
Yes — extrusion dies are built in-house using wire EDM for precision.
Can profiles be cut and finished?
They can — cut-to-length, secondary trim, assembly, and decorating are all available.

Ready to quote it?

Send your part or print for profile extrusion and we'll turn a quote around quickly.